Bisphenol-A (BPA) is a synthetic organic compound employed in the production of polycarbonate plastics. It is a colorless chemical capable of dissolving a wide variety of organic solvents, such as acetic acid, acetone, benzene, and ether. It is produced by an acid-catalyzed condensation reaction between phenol and acetone. It is incorporated into the manufacturing of epoxy resins and vinyl ester resins used in tension electric insulators, paint brushes, fiber-reinforced plastic materials, and adhesives. It is also utilized as a minor additive in polyvinyl chloride (PVC), polyurethane, thermal papers, and binders and for making fire extinguishers. It is used in manufacturing various construction materials, such as flooring tiles, sinks, bathtubs, wall materials, and light fixtures. BPA is also employed in the production of furniture and home décor items, such as tables, chairs, sofas, sofa covers, hammocks, carpets, and mattresses. Furthermore, it is incorporated into making hard plastic items, such as food containers, pitchers, tableware items, baby feeding bottles, reusable water bottles, and cutlery items.
At present, the escalating demand for plastic containers in the food and beverage (F&B) industry to pack food products and beverages represents one of the key factors influencing the market positively. Besides this, the rising utilization of plastic or PVC in the electronic industry to insulate electric wiring and manufacture wires, cable coatings, and connectors is propelling the growth of the market. In addition, the growing demand for semiconductors in electric vehicles (EVs) for sensing and processing various critical data using on-vehicle computing systems is offering a favorable market outlook. Apart from this, the increasing incorporation of BPA in the production of paints and coatings is contributing to the growth of the market. Additionally, the rising usage of various smart devices, such as smartphones, laptops, and tablets, to access the internet and connect with individuals is supporting the growth of the market. Moreover, the increasing employment of BPA in manufacturing various medical devices, such as catheters and hemodialysis equipment, is bolstering the growth of the market.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the BPA manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the BPA industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the BPA industry.
The following technical and economic aspects are included in the report:
Impact of COVID-19
Mass Balance and Raw Material Requirements
Various Types of Unit Operations Involved
Raw Material Costs
Land and Construction Costs
Key Questions Answered in This Report?
What are the various unit operations involved in manufacturing BPA?
What are the raw material requirements and costs in manufacturing BPA?
What are the utility requirements and costs in manufacturing BPA?
What are the manpower requirements and costs in manufacturing BPA?
What are the packaging requirements and costs in manufacturing BPA?
What are the transportation requirements and costs in manufacturing BPA?
What are the land requirements and costs in manufacturing BPA?
What are the construction requirements and costs in manufacturing BPA?
What are the profit margins in BPA?
What should be the pricing mechanism of BPA?
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2 Scope and Methodology
2.1 Objectives of the Study
2.3 Research Methodology
3 Executive Summary
4 Global BPA Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 BPA Price Trends
4.7.2 Product Margins
5 BPA Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
188.8.131.52 Plant Machinery Costs
184.108.40.206 Auxiliary Equipment Cost
220.127.116.11 Electrical Works and Piping Costs
18.104.22.168 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: BPA Market: Major Drivers and Challenges
Figure 2: Global: BPA Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: BPA Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: BPA Market: Breakup by Segment (in %), 2022
Figure 5: Global: BPA Market: Breakup by Region (in %), 2022
Figure 6: BPA: Price Trends, 2017 & 2022
Figure 7: BPA: Margins Across Various Stages of the Supply Chain
Figure 8: BPA: Breakup of Costs
Figure 9: BPA Price Structure
Figure 10: BPA: Manufacturing Process Flow
Figure 11: BPA: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: BPA: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: BPA Manufacturing: Raw Material Requirements
Table 2: BPA Manufacturing: Raw Material Costs
Table 3: BPA Manufacturing: Electricity Costs
Table 4: BPA Manufacturing: Steam Costs
Table 5: BPA Manufacturing: Process Water Costs
Table 6: BPA Manufacturing: Total Utility Costs
Table 7: BPA Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: BPA Manufacturing: Packaging Costs
Table 9: BPA Manufacturing: Transportation Costs
Table 10: BPA Manufacturing: Sales and Administration Costs
Table 11: BPA Manufacturing: Total Operating Costs
Table 12: BPA Manufacturing: Costs Related to Land and Site Development
Table 13: BPA Manufacturing: Costs Related to Civil Works
Table 14: BPA Manufacturing: Costs Related to Plant Machinery
Table 15: BPA Manufacturing: Costs Related to Auxiliary Equipment
Table 16: BPA Manufacturing: Costs Related to Electrical works and Piping
Table 17: BPA Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: BPA Manufacturing: Working Capital Requirements
Table 19: BPA Manufacturing: Total Capital Investment Required
Table 20: BPA Manufacturing: Total Production Cost
Table 21: BPA Manufacturing: Raw Material Suppliers
Table 22: BPA Manufacturing: Machinery Suppliers
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