Butadiene Production Cost Analysis Reports : Capital Investment, Manufacturing Process, Raw Materials, Operating Cost, Industry Trends and Revenue Statistics 2023-2028

Report Overview:

Butadiene is a colorless, highly reactive, flammable, and non-corrosive gas manufactured from the extractive distillation of steam cracker by-products while producing ethylene and propylene. It is widely employed as a monomer to manufacture different types of polymers and copolymers and as a chemical intermediate in the production of industrial chemicals. Besides this, it is used to produce acrylonitrile-butadiene-styrene (ABS) resins, styrene-butadiene (SBR) polymers, synthetic rubber for car tires, and other compounds. Butadiene-based polymers offer numerous benefits, such as improved performance and safety, functionality, and lower costs. As a result, butadiene finds extensive applications across various industries, including plastic, polymer, chemical, tire, and rubber.

The global butadiene market is primarily driven by the rising product demand from end use industries, including building and construction, consumer products, and healthcare, due to its excellent elastic properties. Moreover, the growing product usage in the electrical industry for insulating cables and wires has augmented the product demand. Additionally, there has been widespread adoption of SBR in adhesives and sealants as a modifier and in rubber-based products due to its high strength, viscosity, and abrasion resistance. In line with this, the rising focus of governments of various countries, especially emerging economies, to provide affordable housing for the mass population is contributing to market growth. Apart from this, the increasing demand for synthetic rubber for sealing, flooring, and roofing applications has catalyzed market growth. Furthermore, the rising use of PBR and SBR in the production of tires for passenger and commercial vehicles, golf balls, rubber isolators, shoes, advanced manufacturing parts, automobile parts and casters, sandblasting inner hose tubes, polystyrene modifiers, pneumatic and water hose covers, conveyors, and shoe soles is positively influencing the market growth. Other factors, including increasing automobile sales, rapid expansion in the construction industry, and rising urbanization, are also anticipated to drive the market further.

This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the butadiene manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the butadiene industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the butadiene industry.

The following technical and economic aspects are included in the report:

  • Market Trends
  • Impact of COVID-19    
  • Major Regions
  • Key Manufacturers
  • Price Trends
  • Mass Balance and Raw Material Requirements
  • Various Types of Unit Operations Involved
  • Raw Material Costs
  • Utility Costs
  • Labor Costs
  • Packaging Costs
  • Transportation Costs
  • Land and Construction Costs
  • Machinery Costs
  • Profit Margins
  • Product Pricing

Key Questions Answered in This Report-

  • What are the various unit operations involved in manufacturing butadiene?
  • What are the raw material requirements and costs in manufacturing butadiene?
  • What are the utility requirements and costs in manufacturing butadiene?
  • What are the manpower requirements and costs in manufacturing butadiene?
  • What are the packaging requirements and costs in manufacturing butadiene?
  • What are the transportation requirements and costs in manufacturing butadiene?
  • What are the land requirements and costs in manufacturing butadiene?
  • What are the construction requirements and costs in manufacturing butadiene?
  • What are the profit margins in butadiene?
  • What should be the pricing mechanism of butadiene?

Need a Customized Project Report?
Although we have tried to make the report as comprehensive as possible, we believe that every stakeholder may have their specific requirements. In view of this, we can customize the report based on your particular needs. You can share your business requirements with our consultants, and we will provide you a tailored scope. Some of the common customizations that our clients request us include:

  • The report can be customized based on the country/region that you plan to set up your plant.
  • The manufacturing capacity of the plant can be customized based on your requirements.
  • Machinery suppliers and costs can be customized based on your requirements.
  • Any additions to the current scope can also be provided based on your requirements.

Why buy Syndicated Analytics reports

  • Our reports provide stakeholders insights into the viability of a business venture, allowing them to make informed business decisions.
  • We have a strong network of consultants and domain experts in 100+ countries across North America, Europe, Asia Pacific, South America, Africa, and the Middle East.
  • We have a strong database of equipment and raw material suppliers across all major continents.
  • We regularly track and update land costs, construction costs, utility costs, labor costs, etc. across 100+ countries around the globe.
  • We are the trusted business partners of the world’s leading corporates, governments, and institutions. Our client list ranges from small and start-up businesses to Fortune 500 companies.
  • Our strong in-house team of engineers, statisticians, modeling experts, charted accountants, architects, etc. have been instrumental in building, expanding, and optimizing sustainable manufacturing plants across the globe.

1 Preface
2 Scope and Methodology

    2.1 Objectives of the Study
    2.2 Stakeholders
    2.3 Research Methodology
3 Executive Summary
4 Global Butadiene Market

    4.1 Market Overview
    4.2 Historical and Current Market Performance
    4.3 Impact of COVID-19    
    4.4 Market Forecast
    4.5 Market Breakup by Segment
    4.6 Market Breakup by Region
    4.7 Price Trends
        4.7.1 Butadiene Price Trends
        4.7.2 Product Margins
5 Butadiene Manufacturing Process
    5.1 Product Overview
    5.2 Detailed Process Flow
    5.3 Various Types of Unit Operations Involved
    5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
    6.1 Raw Material Cost Analysis
        6.1.1 Price Trend of Raw Materials Required
        6.1.2 Total Expense on Raw Materials
    6.2 Utility Cost Analysis
        6.2.1 Electricity Costs
        6.2.2 Steam Costs
        6.2.3 Process Water Costs
        6.2.4 Total Expense on Utilities
    6.3 Operating Cost Analysis
        6.3.1 Salaries and Wages
        6.3.2 Plant Overheads
        6.3.3 Tax and Insurance
        6.3.4 Packaging Costs
        6.3.5 Transportation Costs
        6.3.6 Sales and Administration Costs
        6.3.7 Total Operating Costs
    6.4 Capital Cost Analysis
        6.4.1 Land and Site Development Costs
        6.4.2 Civil Work Costs
        6.4.3 Plant Machinery and Commissioning Costs
            6.4.3.1 Plant Machinery Costs
            6.4.3.2 Auxiliary Equipment Cost
            6.4.3.3 Electrical Works and Piping Costs
            6.4.3.4 Other Fixed Costs
        6.4.4 Working Capital Requirements for Plant Operation
        6.4.5 Total Capital Investment Required
    6.5 Total Production Cost
7 Annexure
    7.1 Raw Material Suppliers    
    7.2 Pant Machinery Suppliers

List of Figures
Figure 1: Global: Butadiene Market: Major Drivers and Challenges
Figure 2: Global: Butadiene Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Butadiene Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Butadiene Market: Breakup by Segment (in %), 2022
Figure 5: Global: Butadiene Market: Breakup by Region (in %), 2022
Figure 6: Butadiene: Price Trends, 2017 & 2022
Figure 7: Butadiene: Margins Across Various Stages of the Supply Chain
Figure 8: Butadiene: Breakup of Costs
Figure 9: Butadiene Price Structure
Figure 10: Butadiene: Manufacturing Process Flow
Figure 11: Butadiene: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Butadiene: Raw Material Price Trends, 2017 & 2022

List of Tables
Table 1: Butadiene Manufacturing: Raw Material Requirements
Table 2: Butadiene Manufacturing: Raw Material Costs
Table 3: Butadiene Manufacturing: Electricity Costs
Table 4: Butadiene Manufacturing: Steam Costs
Table 5: Butadiene Manufacturing: Process Water Costs
Table 6: Butadiene Manufacturing: Total Utility Costs
Table 7: Butadiene Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Butadiene Manufacturing: Packaging Costs
Table 9: Butadiene Manufacturing: Transportation Costs
Table 10: Butadiene Manufacturing: Sales and Administration Costs
Table 11: Butadiene Manufacturing: Total Operating Costs
Table 12: Butadiene Manufacturing: Costs Related to Land and Site Development
Table 13: Butadiene Manufacturing: Costs Related to Civil Works
Table 14: Butadiene Manufacturing: Costs Related to Plant Machinery
Table 15: Butadiene Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Butadiene Manufacturing: Costs Related to Electrical works and Piping
Table 17: Butadiene Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Butadiene Manufacturing: Working Capital Requirements
Table 19: Butadiene Manufacturing: Total Capital Investment Required
Table 20: Butadiene Manufacturing: Total Production Cost
Table 21: Butadiene Manufacturing: Raw Material Suppliers
Table 22: Butadiene Manufacturing: Machinery Suppliers

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