Butadiene is a colorless, highly reactive, flammable, and non-corrosive gas manufactured from the extractive distillation of steam cracker by-products while producing ethylene and propylene. It is widely employed as a monomer to manufacture different types of polymers and copolymers and as a chemical intermediate in the production of industrial chemicals. Besides this, it is used to produce acrylonitrile-butadiene-styrene (ABS) resins, styrene-butadiene (SBR) polymers, synthetic rubber for car tires, and other compounds. Butadiene-based polymers offer numerous benefits, such as improved performance and safety, functionality, and lower costs. As a result, butadiene finds extensive applications across various industries, including plastic, polymer, chemical, tire, and rubber.
The global butadiene market is primarily driven by the rising product demand from end use industries, including building and construction, consumer products, and healthcare, due to its excellent elastic properties. Moreover, the growing product usage in the electrical industry for insulating cables and wires has augmented the product demand. Additionally, there has been widespread adoption of SBR in adhesives and sealants as a modifier and in rubber-based products due to its high strength, viscosity, and abrasion resistance. In line with this, the rising focus of governments of various countries, especially emerging economies, to provide affordable housing for the mass population is contributing to market growth. Apart from this, the increasing demand for synthetic rubber for sealing, flooring, and roofing applications has catalyzed market growth. Furthermore, the rising use of PBR and SBR in the production of tires for passenger and commercial vehicles, golf balls, rubber isolators, shoes, advanced manufacturing parts, automobile parts and casters, sandblasting inner hose tubes, polystyrene modifiers, pneumatic and water hose covers, conveyors, and shoe soles is positively influencing the market growth. Other factors, including increasing automobile sales, rapid expansion in the construction industry, and rising urbanization, are also anticipated to drive the market further.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the butadiene manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the butadiene industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the butadiene industry.
The following technical and economic aspects are included in the report:
Key Questions Answered in This Report-
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global Butadiene Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Butadiene Price Trends
4.7.2 Product Margins
5 Butadiene Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: Butadiene Market: Major Drivers and Challenges
Figure 2: Global: Butadiene Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Butadiene Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Butadiene Market: Breakup by Segment (in %), 2022
Figure 5: Global: Butadiene Market: Breakup by Region (in %), 2022
Figure 6: Butadiene: Price Trends, 2017 & 2022
Figure 7: Butadiene: Margins Across Various Stages of the Supply Chain
Figure 8: Butadiene: Breakup of Costs
Figure 9: Butadiene Price Structure
Figure 10: Butadiene: Manufacturing Process Flow
Figure 11: Butadiene: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Butadiene: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: Butadiene Manufacturing: Raw Material Requirements
Table 2: Butadiene Manufacturing: Raw Material Costs
Table 3: Butadiene Manufacturing: Electricity Costs
Table 4: Butadiene Manufacturing: Steam Costs
Table 5: Butadiene Manufacturing: Process Water Costs
Table 6: Butadiene Manufacturing: Total Utility Costs
Table 7: Butadiene Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Butadiene Manufacturing: Packaging Costs
Table 9: Butadiene Manufacturing: Transportation Costs
Table 10: Butadiene Manufacturing: Sales and Administration Costs
Table 11: Butadiene Manufacturing: Total Operating Costs
Table 12: Butadiene Manufacturing: Costs Related to Land and Site Development
Table 13: Butadiene Manufacturing: Costs Related to Civil Works
Table 14: Butadiene Manufacturing: Costs Related to Plant Machinery
Table 15: Butadiene Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Butadiene Manufacturing: Costs Related to Electrical works and Piping
Table 17: Butadiene Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Butadiene Manufacturing: Working Capital Requirements
Table 19: Butadiene Manufacturing: Total Capital Investment Required
Table 20: Butadiene Manufacturing: Total Production Cost
Table 21: Butadiene Manufacturing: Raw Material Suppliers
Table 22: Butadiene Manufacturing: Machinery Suppliers
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