Butyl acrylate (C7H12O2), also known as (BA), is a clear, colorless, flammable, combustible liquid with a sharp odor. It is produced by reacting butyl with acrylic acid in a reactor with the presence of an acid catalyst which can be further purified in a distillation zone to create a higher purity. It exhibits various properties such as acid and base, heat, and age resistance, clarity, low-temperature flexibility, color stability, water solubility, and enhanced weather ability making it suitable to be used in adhesive and as a polymeric plasticizer for harder resins. As a result, BA is extensively utilized as a raw material across plastics, paints, acrylic rubber, emulsions, adhesives, and coatings industries.
The market is primarily driven by the expanding building and construction industry and the increasing usage of butyl acrylate in paints, surface coatings, adhesives, and sealants. Along with this, the rising investment in building and construction projects, including smart cities, sustainable infrastructure, and commercial industry in several countries, are contributing to market growth. Butyl acrylate is utilized to manufacture plastic compounds, which are also employed in the production of industrial textile fabrics and apparel. This, coupled with the increasing demand for pressure adhesive tapes used in packaging to replace traditional polymers such as polyvinyl chloride (PVC), is providing a positive thrust to the market growth. Apart from this, butyl acrylate exhibits various properties, such as hardness, endurance, and improved weatherability, making it a preferable choice for automotive coating applications. Moreover, extensive investment in research and development (R&D) activities conducted by key players to produce bio-degradable compounds are also accelerating the product adoption rate. Other factors, including the rising demand for water-based coatings, the introduction of innovative and renewable production methods, and the growing product adoption in the petrochemical end-use industry, are propelling the market growth.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the butyl acrylate manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the butyl acrylate industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the butyl acrylate industry.
The following technical and economic aspects are included in the report:
Key Questions Answered in This Report-
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global Butyl Acrylate Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Butyl Acrylate Price Trends
4.7.2 Product Margins
5 Butyl Acrylate Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Plant Machinery Suppliers
List of Figures
Figure 1: Global: Butyl Acrylate Market: Major Drivers and Challenges
Figure 2: Global: Butyl Acrylate Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Butyl Acrylate Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Butyl Acrylate Market: Breakup by Segment (in %), 2022
Figure 5: Global: Butyl Acrylate Market: Breakup by Region (in %), 2022
Figure 6: Butyl Acrylate: Price Trends, 2017 & 2022
Figure 7: Butyl Acrylate: Margins Across Various Stages of the Supply Chain
Figure 8: Butyl Acrylate: Breakup of Costs
Figure 9: Butyl Acrylate Price Structure
Figure 10: Butyl Acrylate: Manufacturing Process Flow
Figure 11: Butyl Acrylate: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Butyl Acrylate: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: Butyl Acrylate Manufacturing: Raw Material Requirements
Table 2: Butyl Acrylate Manufacturing: Raw Material Costs
Table 3: Butyl Acrylate Manufacturing: Electricity Costs
Table 4: Butyl Acrylate Manufacturing: Steam Costs
Table 5: Butyl Acrylate Manufacturing: Process Water Costs
Table 6: Butyl Acrylate Manufacturing: Total Utility Costs
Table 7: Butyl Acrylate Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Butyl Acrylate Manufacturing: Packaging Costs
Table 9: Butyl Acrylate Manufacturing: Transportation Costs
Table 10: Butyl Acrylate Manufacturing: Sales and Administration Costs
Table 11: Butyl Acrylate Manufacturing: Total Operating Costs
Table 12: Butyl Acrylate Manufacturing: Costs Related to Land and Site Development
Table 13: Butyl Acrylate Manufacturing: Costs Related to Civil Works
Table 14: Butyl Acrylate Manufacturing: Costs Related to Plant Machinery
Table 15: Butyl Acrylate Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Butyl Acrylate Manufacturing: Costs Related to Electrical works and Piping
Table 17: Butyl Acrylate Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Butyl Acrylate Manufacturing: Working Capital Requirements
Table 19: Butyl Acrylate Manufacturing: Total Capital Investment Required
Table 20: Butyl Acrylate Manufacturing: Total Production Cost
Table 21: Butyl Acrylate Manufacturing: Raw Material Suppliers
Table 22: Butyl Acrylate Manufacturing: Machinery Suppliers
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