Butyraldehyde is an organic compound that is a colorless, flammable, and pungent liquid. It is miscible with a wide variety of organic solvents, such as ethanol, ether, ethyl acetate, acetone, toluene, and benzene. It is produced from the hydroformylation of propylene, which is catalyzed by cobalt carbonyl and rhodium complexes of triphenylphosphine. It is often commercially produced by the catalytic hydrogenation of crotonaldehyde derived from acetaldehyde. It is a crucial precursor of 2-ethyl-2-hexenal, which is further hydrogenated to form 2-ethyl hexanol. It is also incorporated in the production of alkyd resins that are used in paints, varnishes, and casting molds. It is added to various desserts containing chocolate, cocoa, bananas, caramel, and other fruit flavors. Butyraldehyde is also utilized for producing pesticides that are essential for providing protection to plants. Furthermore, butyraldehyde is included in tanning auxiliaries, such as bleaching and slipping agents and fillers.
At present, the escalating demand for plastics for manufacturing a wide variety of products, such as bottles, containers, toys, boxes, trays, eyewear, medical stents, and cutlery items, represents one of the primary factors influencing the market positively. Besides this, the rising utilization of various personal care products to maintain self-hygiene is propelling the growth of the market. In addition, the growing incorporation of butyraldehyde in the preparation of antioxidants and pharmaceutical products is offering a favorable market outlook. Apart from this, the increasing demand for agrochemicals among the farmers to supply nutrients to crops and boost crop yield is contributing to the growth of the market. Additionally, the rising employment of rubber in manufacturing pipes, garden hoses, tires, and tubes for automobiles is supporting the growth of the market. Moreover, the increasing utilization of butyraldehyde as a flavoring agent in alcoholic beverages, baked goods, gravies, meat products, and candies is bolstering the growth of the market.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the butyraldehyde manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the butyraldehyde industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the butyraldehyde industry.
The following technical and economic aspects are included in the report:
Key Questions Answered in This Report-
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global Butyraldehyde Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Butyraldehyde Price Trends
4.7.2 Product Margins
5 Butyraldehyde Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: Butyraldehyde Market: Major Drivers and Challenges
Figure 2: Global: Butyraldehyde Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Butyraldehyde Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Butyraldehyde Market: Breakup by Segment (in %), 2022
Figure 5: Global: Butyraldehyde Market: Breakup by Region (in %), 2022
Figure 6: Butyraldehyde: Price Trends, 2017 & 2022
Figure 7: Butyraldehyde: Margins Across Various Stages of the Supply Chain
Figure 8: Butyraldehyde: Breakup of Costs
Figure 9: Butyraldehyde Price Structure
Figure 10: Butyraldehyde: Manufacturing Process Flow
Figure 11: Butyraldehyde: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Butyraldehyde: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: Butyraldehyde Manufacturing: Raw Material Requirements
Table 2: Butyraldehyde Manufacturing: Raw Material Costs
Table 3: Butyraldehyde Manufacturing: Electricity Costs
Table 4: Butyraldehyde Manufacturing: Steam Costs
Table 5: Butyraldehyde Manufacturing: Process Water Costs
Table 6: Butyraldehyde Manufacturing: Total Utility Costs
Table 7: Butyraldehyde Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Butyraldehyde Manufacturing: Packaging Costs
Table 9: Butyraldehyde Manufacturing: Transportation Costs
Table 10: Butyraldehyde Manufacturing: Sales and Administration Costs
Table 11: Butyraldehyde Manufacturing: Total Operating Costs
Table 12: Butyraldehyde Manufacturing: Costs Related to Land and Site Development
Table 13: Butyraldehyde Manufacturing: Costs Related to Civil Works
Table 14: Butyraldehyde Manufacturing: Costs Related to Plant Machinery
Table 15: Butyraldehyde Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Butyraldehyde Manufacturing: Costs Related to Electrical works and Piping
Table 17: Butyraldehyde Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Butyraldehyde Manufacturing: Working Capital Requirements
Table 19: Butyraldehyde Manufacturing: Total Capital Investment Required
Table 20: Butyraldehyde Manufacturing: Total Production Cost
Table 21: Butyraldehyde Manufacturing: Raw Material Suppliers
Table 22: Butyraldehyde Manufacturing: Machinery Suppliers
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