Cellulose refers to a complex carbohydrate used for energy and structural functions in plants, algae, and microorganisms. It is extracted from various crops and fruits, such as cotton, jute, hemp, flax, corn, wheat, apple, peaches, and strawberries. Cellulose pulp, fibers, ethers, esters, and nanocellulose are some commonly used cellulose derivatives. It is widely used as a dietary supplement, food additive, preservative, emulsifier, building material, and adhesive. Cellulose is also used to manufacture drugs, paper, rayon, and explosives. It is an odorless, biodegradable, and water-insoluble substance that offers excellent chemical stability, biocompatibility, mechanical performance, and hygroscopic properties. As a result, cellulose finds extensive applications across the food and beverage (F&B), pharmaceutical, textile, construction, chemical, and paper industries.
The rising product utilization in the F&B industry is one of the primary factors driving the market growth. Cellulose is widely used as a fiber supplement, calorie reducer, thickener, and anti-caking agent in white bread, cheese, burger, chicken nuggets, ice creams, and toppings. In addition to this, cellulose aids in producing healthy bacteria, smooth bowl movement, weight management, and treating diverticulitis, which, in turn, is acting as another growth-inducing factor. Furthermore, the increasing product utilization in the pharmaceutical industry as a thickening and stabilizing agent, binder, emulsifier, and rheology modifier to produce tablets, syrups, solutions, and topical formulations is providing an impetus to the market growth. Apart from this, the introduction of eco-friendly cellulose derived from non-edible plant materials, such as grass, stalks of cereal crops, and wood, which is readily soluble in seawater and could potentially solve the marine plastic waste problem, is positively influencing the market growth. Moreover, increasing product utilization in the packaging industry to produce wrapping materials, containers, primary and secondary packages, and flexible packaging due to its cost-effectiveness, lightweight, and biodegradable properties is propelling the market growth. Other factors, including rising product adoption to produce rayon and lyocell fibers and personal care products, such as tissues, napkins, and wet wipes, are anticipated to drive the market growth.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the cellulose manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the cellulose industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the cellulose industry.
The following technical and economic aspects are included in the report:
Key Questions Answered in This Report-
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global Cellulose Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Cellulose Price Trends
4.7.2 Product Margins
5 Cellulose Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: Cellulose Market: Major Drivers and Challenges
Figure 2: Global: Cellulose Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Cellulose Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Cellulose Market: Breakup by Segment (in %), 2022
Figure 5: Global: Cellulose Market: Breakup by Region (in %), 2022
Figure 6: Cellulose: Price Trends, 2017 & 2022
Figure 7: Cellulose: Margins Across Various Stages of the Supply Chain
Figure 8: Cellulose: Breakup of Costs
Figure 9: Cellulose Price Structure
Figure 10: Cellulose: Manufacturing Process Flow
Figure 11: Cellulose: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Cellulose: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: Cellulose Manufacturing: Raw Material Requirements
Table 2: Cellulose Manufacturing: Raw Material Costs
Table 3: Cellulose Manufacturing: Electricity Costs
Table 4: Cellulose Manufacturing: Steam Costs
Table 5: Cellulose Manufacturing: Process Water Costs
Table 6: Cellulose Manufacturing: Total Utility Costs
Table 7: Cellulose Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Cellulose Manufacturing: Packaging Costs
Table 9: Cellulose Manufacturing: Transportation Costs
Table 10: Cellulose Manufacturing: Sales and Administration Costs
Table 11: Cellulose Manufacturing: Total Operating Costs
Table 12: Cellulose Manufacturing: Costs Related to Land and Site Development
Table 13: Cellulose Manufacturing: Costs Related to Civil Works
Table 14: Cellulose Manufacturing: Costs Related to Plant Machinery
Table 15: Cellulose Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Cellulose Manufacturing: Costs Related to Electrical works and Piping
Table 17: Cellulose Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Cellulose Manufacturing: Working Capital Requirements
Table 19: Cellulose Manufacturing: Total Capital Investment Required
Table 20: Cellulose Manufacturing: Total Production Cost
Table 21: Cellulose Manufacturing: Raw Material Suppliers
Table 22: Cellulose Manufacturing: Machinery Suppliers
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