Cement refers to a building material that acts as a binding agent and sets and hardens to adhere to building units, including stones, bricks and tiles. It is generally in the form of a very fine powder produced from limestone (calcium), bauxite (aluminum), sand or clay (silicon), and iron ore. It is used to make concrete and mortar, and secure the building by binding the building blocks. It is usually available in two types, hydraulic and non-hydraulic. Cement manufacturing is an energy-intensive process, which makes it uneconomical if transported over long distances. In recent years, cement has gained momentum due to the exponential growth in the construction industry.
One of the primary factors driving the market is the growing development of mega infrastructure projects, especially in developing countries. Cement is the backbone of the infrastructure sector as it is utilized for mass constructions, such as civil works, industrial estates and dwellings. Additionally, on account of the rising environmental concerns, key players are employing sustainable measures in the production procedures, such as the inclusion of thermal energy in the production of cement, which ensures a low carbon footprint. As a result, the demand for green buildings is constantly rising, thereby boosting the sales of green cement, which helps minimize CO2 emissions. Besides this, governments of numerous nations are extensively investing in the improvement of the existing infrastructure, thus creating a positive market outlook. Furthermore, cement manufacturers are introducing new production methods and formulations that help in reducing energy use and utilizing locally available raw materials, which is positively accelerating the product sales. Other major growth-inducing factors include rapid industrialization and urbanization, the increasing purchasing power of individuals, rising demand for precast products, including panels, roof tiles and blocks, and technological advancements in the process of cement production.
The report provides a techno-commercial roadmap for setting up an cement manufacturing plant. The study covers all the requisite aspects that one needs to know while making a foray into the cement industry. This ranges from macro overview of the market to micro details of the industry performance, key success and risk factors, manufacturing requirements, project cost, project economics, expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the cement industry.
The project report covers the following aspects of the cement market:
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
3.1 Market Scenario
3.2 Raw Material Requirements
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global Cement Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Market Breakup by Segment
4.4 Market Breakup by Region
4.5 Price Trends
4.5.1 Raw Material Price Trends
4.5.2 Cement Price Trends
4.5.3 Product Margins
4.6 Market Forecast
5 Cement Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Project Details, Requirements and Costs Involved
6.1 Land, Location and Site Development
6.1.1 Overview of Land Location
6.1.2 Project Planning and Phasing of Development
6.1.3 Environmental Impacts
6.1.4 Land Requirement and Expenditure
6.2 Plant Layout
6.3 Plant Machinery
6.3.1 Machinery Requirements and Costs
6.3.2 Machinery Suppliers
6.3.3 Machinery Pictures
6.4 Raw Materials
6.4.1 Raw Material Requirements
6.4.2 Raw Material Procurement
6.4.3 Raw Material Expenditure
6.4.4 Raw Material Suppliers
6.4.5 Raw Material and Final Product Pictures
6.5 Packaging Requirements and Expenditures
6.6 Transportation Requirements and Expenditures
6.7 Utilities Requirements and Expenditures
6.8 Manpower Requirements and Expenditures
7 Loans and Financial Assistance
8 Project Economics
8.1 Capital Cost of the Project
8.2 Operating Expenses
8.3 Expenditure Projections
8.4 Income Projections
8.5 Product Pricing and Margins
8.6 Taxation
8.7 Depreciation
8.8 Financial Analysis
8.8.1 Liquidity Analysis
8.8.2 Profitability Analysis
8.8.2.1 Payback Period
8.8.2.2 Net Present Value
8.8.2.3 Internal Rate of Return
8.8.2.4 Profit and Loss Account
8.8.3 Uncertainty Analysis
8.8.4 Sensitivity Analysis
9 Regulatory Procedures and Approval
10 Key Success and Risk Factors
List of Figures
Figure 1: Global: Cement Market: Major Drivers and Challenges
Figure 2: Global: Cement Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Cement Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Cement Market: Breakup by Segment (in %), 2022
Figure 5: Global: Cement Market: Breakup by Region (in %), 2022
Figure 6: Cement Raw Materials: Price Trends, 2017 & 2022
Figure 7: Cement: Price Trends, 2017 & 2022
Figure 8: Cement: Margins Across Various Stages of the Supply Chain
Figure 9: Cement Manufacturing Plant: Breakup of Operational Costs
Figure 10: Cement Price Structure
Figure 11: Cement: Manufacturing Process Flow
Figure 12: Cement: Manufacturing Process: Conversion Rate of Feedstocks
Figure 13: Cement Manufacturing Plant Layout
List of Tables
Table 1: Cement Manufacturing Plant: Raw Material Requirements
Table 2: Cement Manufacturing Plant: Project Planning
Table 3: Cement Manufacturing Plant: Phasing of Development
Table 4: Cement Manufacturing Plant: Environmental Impacts During Construction Phase
Table 5: Cement Manufacturing Plant: Environmental Impacts During Operation Phase
Table 6: Cement Manufacturing Plant: Costs Related to Land and Site Development (in US$)
Table 7: Cement Manufacturing Plant: Costs Related to Machinery
Table 8: Cement Manufacturing Plant: List of Machinery Suppliers
Table 9: Cement Manufacturing Plant: Costs Related to Raw Materials
Table 10: Cement Manufacturing Plant: List of Raw Material Suppliers
Table 11: Cement Manufacturing Plant: Costs Related to Packaging
Table 12: Cement Manufacturing Plant: Costs Related to Utilities
Table 13: Cement Manufacturing Plant: Costs Related to Salaries and Wages
Table 14: Cement Manufacturing Plant: Capital Costs
Table 15: Cement Manufacturing Plant: Operating Costs
Table 16: Cement Manufacturing Plant: Taxation
Table 17: Cement Manufacturing Plant: Depreciation
Table 18: Cement Manufacturing Plant: Income Projections
Table 19: Cement Manufacturing Plant: Expenditure Projections
Table 20: Cement Manufacturing Plant: Liquidity Analysis Without Considering the Income Tax Liability
Table 21: Cement Manufacturing Plant: Liquidity Analysis on Considering the Income Tax Liability
Table 22: Cement Manufacturing Plant: Profitability Analysis Without Considering the Income Tax Liability
Table 23: Cement Manufacturing Plant: Profitability Analysis on Considering the Income Tax Liability
Table 24: Cement Manufacturing Plant: Profit and Loss Account
Table 25: Cement Manufacturing Plant: Discount Factor Rate
Table 26: Cement Manufacturing Plant: Sensitivity Analysis
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