Ethylene propylene diene monomer (EPDM) is a versatile, synthetic rubber manufactured either through polymerization or suspension processes. It offers extreme resistance to heat, abrasion, water, climatic conditions, chemical, and direct exposure to ultraviolet (UV) rays. It also provides durability, flexibility, higher tear strength, and greater bonding with metals compared to silicon. Besides this, it exhibits excellent electrical insulation, low operating temperatures, and a good compression set. As a result, EPDM rubber is extensively used in window and door seals, belts, roofing membranes, drain tubes, non-slip coatings, and trunk seals.
A significant rise in the construction activities of residential buildings and commercial complexes is escalating the need for premium wires, cables, windows, and door seals, which, in turn, is positively influencing the demand for EPDM rubber. In addition, the escalating demand for consumer electronics with superior thermal stability due to improving income levels and rapid urbanization is creating a positive outlook for the market globally. Apart from this, the rising focus on reducing carbon footprint and harmful emissions is promoting the sales of electric vehicles (EVs) worldwide. This, in turn, is driving the demand for EPDM rubber for efficient electric insulation and manufacturing rubberized channels for windshield wipers, brake parts, windows, and windscreens. Additionally, various leading players are focusing on launching innovative and bio-based product variants to expand their product portfolio and meet the rising consumer demand for sustainable products. They are also increasingly investing in various research and development (R&D) activities, which is anticipated to propel market growth in the following years.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the EPDM rubber manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the EPDM rubber industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the EPDM rubber industry.
The following technical and economic aspects are included in the report:
Key Questions Answered in This Report-
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global EPDM Rubber Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 EPDM Rubber Price Trends
4.7.2 Product Margins
5 EPDM Rubber Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Plant Machinery Suppliers
List of Figures
Figure 1: Global: EPDM Rubber Market: Major Drivers and Challenges
Figure 2: Global: EPDM Rubber Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: EPDM Rubber Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: EPDM Rubber Market: Breakup by Segment (in %), 2022
Figure 5: Global: EPDM Rubber Market: Breakup by Region (in %), 2022
Figure 6: EPDM Rubber: Price Trends, 2017 & 2022
Figure 7: EPDM Rubber: Margins Across Various Stages of the Supply Chain
Figure 8: EPDM Rubber: Breakup of Costs
Figure 9: EPDM Rubber Price Structure
Figure 10: EPDM Rubber: Manufacturing Process Flow
Figure 11: EPDM Rubber: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: EPDM Rubber: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: EPDM Rubber Manufacturing: Raw Material Requirements
Table 2: EPDM Rubber Manufacturing: Raw Material Costs
Table 3: EPDM Rubber Manufacturing: Electricity Costs
Table 4: EPDM Rubber Manufacturing: Steam Costs
Table 5: EPDM Rubber Manufacturing: Process Water Costs
Table 6: EPDM Rubber Manufacturing: Total Utility Costs
Table 7: EPDM Rubber Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: EPDM Rubber Manufacturing: Packaging Costs
Table 9: EPDM Rubber Manufacturing: Transportation Costs
Table 10: EPDM Rubber Manufacturing: Sales and Administration Costs
Table 11: EPDM Rubber Manufacturing: Total Operating Costs
Table 12: EPDM Rubber Manufacturing: Costs Related to Land and Site Development
Table 13: EPDM Rubber Manufacturing: Costs Related to Civil Works
Table 14: EPDM Rubber Manufacturing: Costs Related to Plant Machinery
Table 15: EPDM Rubber Manufacturing: Costs Related to Auxiliary Equipment
Table 16: EPDM Rubber Manufacturing: Costs Related to Electrical works and Piping
Table 17: EPDM Rubber Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: EPDM Rubber Manufacturing: Working Capital Requirements
Table 19: EPDM Rubber Manufacturing: Total Capital Investment Required
Table 20: EPDM Rubber Manufacturing: Total Production Cost
Table 21: EPDM Rubber Manufacturing: Raw Material Suppliers
Table 22: EPDM Rubber Manufacturing: Machinery Suppliers
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