Green ethylene is manufactured from ethanol that is derived from a natural or renewable source, such as sugarcane. It is produced through several machines, such as a charge gas compressor, propylene refrigerant compressor, and centrifugal pumps. It is sustainable and environment-friendly as green ethylene does not emit greenhouse gas (GHG) emissions and saves fossil energy as compared to steam cracking of fossil oil. It is a cost-effective source of energy as compared to petrochemical ethylene while eliminating the dependency on fossil fuels. It is utilized to make various derivatives, such as polyethylene, ethylene dichloride, styrene, and ethylbenzene. As it is employed to produce bio-based plastics, green ethylene finds applications in the automotive, packaging, manufacturing, construction, and textile industries across the globe.
At present, the increasing utilization of green polyethylene for packaging in several industries, such as food and beverage (F&B) and personal care around the world, represents one of the primary factors supporting the growth of the market. Besides this, the growing need to reduce dependency on fossil fuels, along with the increasing awareness among the masses about environment-friendly products around the world, is offering a positive market outlook. Moreover, the rising demand for green ethylene as a fuel additive in the automotive industry is bolstering the growth of the market. Apart from this, the wide availability of sugarcane as a raw material to manufacture green ethylene worldwide is positively influencing the market. Additionally, technological advancements in the manufacturing process, coupled with the rising demand for green ethylene in the textile industry, are propelling the growth of the market. Furthermore, key manufacturers operating in the industry are investing in research and development (R&D) activities to introduce renewable resins produced from green ethylene, which is projected to strengthening the growth of the market in the coming years.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the green ethylene manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the green ethylene industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the green ethylene industry.
The following technical and economic aspects are included in the report:
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global Green Ethylene Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Market Forecast
4.4 Market Breakup by Segment
4.5 Market Breakup by Region
4.6 Price Trends
4.6.1 Green Ethylene Price Trends
4.6.2 Product Margins
5 Green Ethylene Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: Green Ethylene Market: Major Drivers and Challenges
Figure 2: Global: Green Ethylene Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Green Ethylene Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Green Ethylene Market: Breakup by Segment (in %), 2022
Figure 5: Global: Green Ethylene Market: Breakup by Region (in %), 2022
Figure 6: Green Ethylene: Price Trends, 2017 & 2022
Figure 7: Green Ethylene: Margins Across Various Stages of the Supply Chain
Figure 8: Green Ethylene: Breakup of Costs
Figure 9: Green Ethylene Price Structure
Figure 10: Green Ethylene: Manufacturing Process Flow
Figure 11: Green Ethylene: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Green Ethylene: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: Green Ethylene Manufacturing: Raw Material Requirements
Table 2: Green Ethylene Manufacturing: Raw Material Costs
Table 3: Green Ethylene Manufacturing: Electricity Costs
Table 4: Green Ethylene Manufacturing: Steam Costs
Table 5: Green Ethylene Manufacturing: Process Water Costs
Table 6: Green Ethylene Manufacturing: Total Utility Costs
Table 7: Green Ethylene Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Green Ethylene Manufacturing: Packaging Costs
Table 9: Green Ethylene Manufacturing: Transportation Costs
Table 10: Green Ethylene Manufacturing: Sales and Administration Costs
Table 11: Green Ethylene Manufacturing: Total Operating Costs
Table 12: Green Ethylene Manufacturing: Costs Related to Land and Site Development
Table 13: Green Ethylene Manufacturing: Costs Related to Civil Works
Table 14: Green Ethylene Manufacturing: Costs Related to Plant Machinery
Table 15: Green Ethylene Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Green Ethylene Manufacturing: Costs Related to Electrical works and Piping
Table 17: Green Ethylene Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Green Ethylene Manufacturing: Working Capital Requirements
Table 19: Green Ethylene Manufacturing: Total Capital Investment Required
Table 20: Green Ethylene Manufacturing: Total Production Cost
Table 21: Green Ethylene Manufacturing: Raw Material Suppliers
Table 22: Green Ethylene Manufacturing: Machinery Suppliers
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