Gypsum board, or drywall, refers to a lightweight, premier construction materials that consist of a core of set gypsum surfaced with specifically manufactured paper firmly bonded to the core. Commercially available in decorated, ceiling, and wall board types, they are widely used in the ceilings, walls, roof, and partitions in interiors or exteriors of residential or non-residential structures. Gypsum boards can be directly attached to wood and metal framing or existing surfaces using fastener heads, nails, screws and adhesives. They exhibit numerous properties, such as enhanced quality, convenience, sound control, non-combustible, fire resistance, versatility, and consistency. They are also cost-effective, durable, easy to install and offer improved finishing.
Significant growth in the construction industry across the globe is creating a positive outlook for the market. Gypsum boards are widely used to cover interior walls and ceilings in residential and commercial buildings. In line with this, significant consumer spendings on advanced construction materials, along with the increasing demand for aesthetic improvements in the building structures are favoring the market growth. These boards are used due to their flexibility for creating innovative designs and textures on the surface. Apart from this, various product innovations, such as the introduction of active air technology in gypsum boards that assists in absorbing air pollutants and improving the air quality inside the room, are providing an impetus to the market growth. Other factors, including the rising need for quality housing and better living conditions, strong demand for sustainable construction and the implementation of various government initiatives to promote infrastructural development, are anticipated to drive the market toward growth.
The report provides a techno-commercial roadmap for setting up a gypsum boards manufacturing plant. The study covers all the requisite aspects that one needs to know while making a foray into the gypsum boards industry. This ranges from macro overview of the market to micro details of the industry performance, key success and risk factors, manufacturing requirements, project cost, project economics, expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the gypsum boards industry.
The project report covers the following aspects of the gypsum boards market:
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
3.1 Market Scenario
3.2 Raw Material Requirements
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global Gypsum Boards Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Breakup by Segment
4.5 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 Gypsum Boards Price Trends
4.6.3 Product Margins
4.7 Market Forecast
5 Gypsum Boards Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Project Details, Requirements and Costs Involved
6.1 Land, Location and Site Development
6.1.1 Overview of Land Location
6.1.2 Project Planning and Phasing of Development
6.1.3 Environmental Impacts
6.1.4 Land Requirement and Expenditure
6.2 Plant Layout
6.3 Plant Machinery
6.3.1 Machinery Requirements and Costs
6.3.2 Machinery Suppliers
6.3.3 Machinery Pictures
6.4 Raw Materials
6.4.1 Raw Material Requirements
6.4.2 Raw Material Procurement
6.4.3 Raw Material Expenditure
6.4.4 Raw Material Suppliers
6.4.5 Raw Material and Final Product Pictures
6.5 Packaging Requirements and Expenditures
6.6 Transportation Requirements and Expenditures
6.7 Utilities Requirements and Expenditures
6.8 Manpower Requirements and Expenditures
7 Loans and Financial Assistance
8 Project Economics
8.1 Capital Cost of the Project
8.2 Operating Expenses
8.3 Expenditure Projections
8.4 Income Projections
8.5 Product Pricing and Margins
8.6 Taxation
8.7 Depreciation
8.8 Financial Analysis
8.8.1 Liquidity Analysis
8.8.2 Profitability Analysis
8.8.2.1 Payback Period
8.8.2.2 Net Present Value
8.8.2.3 Internal Rate of Return
8.8.2.4 Profit and Loss Account
8.8.3 Uncertainty Analysis
8.8.4 Sensitivity Analysis
9 Regulatory Procedures and Approval
10 Key Success and Risk Factors
List of Figures
Figure 1: Global: Gypsum Boards Market: Major Drivers and Challenges
Figure 2: Global: Gypsum Boards Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Gypsum Boards Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Gypsum Boards Market: Breakup by Segment (in %), 2022
Figure 5: Global: Gypsum Boards Market: Breakup by Region (in %), 2022
Figure 6: Gypsum Boards Raw Materials: Price Trends, 2017 & 2022
Figure 7: Gypsum Boards: Price Trends, 2017 & 2022
Figure 8: Gypsum Boards: Margins Across Various Stages of the Supply Chain
Figure 9: Gypsum Boards Manufacturing Plant: Breakup of Costs
Figure 10: Gypsum Boards Price Structure
Figure 11: Gypsum Boards: Manufacturing Process Flow
Figure 12: Gypsum Boards: Manufacturing Process: Conversion Rate of Feedstocks
Figure 13: Gypsum Boards Manufacturing Plant Layout
List of Tables
Table 1: Gypsum Boards Manufacturing Plant: Raw Material Requirements
Table 2: Gypsum Boards Manufacturing Plant: Project Planning
Table 3: Gypsum Boards Manufacturing Plant: Phasing of Development
Table 4: Gypsum Boards Manufacturing Plant: Environmental Impacts During Construction Phase
Table 5: Gypsum Boards Manufacturing Plant: Environmental Impacts During Operation Phase
Table 6: Gypsum Boards Manufacturing Plant: Costs Related to Land and Site Development (in US$)
Table 7: Gypsum Boards Manufacturing Plant: Costs Related to Machinery
Table 8: Gypsum Boards Manufacturing Plant: List of Machinery Suppliers
Table 9: Gypsum Boards Manufacturing Plant: Costs Related to Raw Materials
Table 10: Gypsum Boards Manufacturing Plant: List of Raw Material Suppliers
Table 11: Gypsum Boards Manufacturing Plant: Costs Related to Packaging
Table 12: Gypsum Boards Manufacturing Plant: Costs Related to Utilities
Table 13: Gypsum Boards Manufacturing Plant: Costs Related to Salaries and Wages
Table 14: Gypsum Boards Manufacturing Plant: Capital Costs
Table 15: Gypsum Boards Manufacturing Plant: Operating Costs
Table 16: Gypsum Boards Manufacturing Plant: Taxation
Table 17: Gypsum Boards Manufacturing Plant: Depreciation
Table 18: Gypsum Boards Manufacturing Plant: Income Projections
Table 19: Gypsum Boards Manufacturing Plant: Expenditure Projections
Table 20: Gypsum Boards Manufacturing Plant: Liquidity Analysis Without Considering the Income Tax Liability
Table 21: Gypsum Boards Manufacturing Plant: Liquidity Analysis on Considering the Income Tax Liability
Table 22: Gypsum Boards Manufacturing Plant: Profitability Analysis Without Considering the Income Tax Liability
Table 23: Gypsum Boards Manufacturing Plant: Profitability Analysis on Considering the Income Tax Liability
Table 24: Gypsum Boards Manufacturing Plant: Profit and Loss Account
Table 25: Gypsum Boards Manufacturing Plant: Discount Factor Rate
Table 26: Gypsum Boards Manufacturing Plant: Sensitivity Analysis
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