High-density polyethylene (HDPE) is a type of thermoplastic polymer with a highly crystalline structure. It is a moderately stiff plastic that is produced using petrochemical feedstock. It is an inexpensive, strong material that possesses several properties, such as excellent processability and enhanced resistance to chemicals, and tensile strength. These properties make it an ideal material for manufacturing and packaging and other applications across multiple end use industries. It is more robust than standard polyethylene, due to which it acts as a barrier against moisture and remains solid at room temperature. As a result, it is largely used in the manufacturing of disposable suits, ropes, pipes, plastic mailing envelopes, toys and playground equipment, and monobloc chairs. HDPE is produced from recycled materials and does not generate harmful emissions during its manufacturing or application.
The rapidly expanding construction industry and the rising investments in infrastructural development projects are some of the key factors driving the HDPE market growth. HDPE is extensively used for the manufacturing of pipes, which are then used across the residential and commercial sectors for plumbing purposes. Apart from this, HDPE also finds application in the manufacturing of bottle caps, bags, and food containers, which are largely used across the food and beverage (F&B) industry for packaging various products. Moreover, the widespread product utilization in water supply systems is another factor providing a considerable boost to the market growth. Besides this, government efforts to reduce plastic waste and certification of HDPE as a food-grade polymer are bolstering the market growth. The increasing number of food delivery platforms and the surging on-the-go food consumption are other growth-inducing factors. Furthermore, rapid industrialization and increasing investments in research and development (R&D) activities are providing an impetus to the market growth. The key manufacturers are also heavily investing in advanced technology to introduce eco-friendly and highly sustainable product variants, which is further creating a positive outlook for the market.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the HDPE manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the HDPE industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the HDPE industry.
The following technical and economic aspects are included in the report:
Impact of COVID-19
Mass Balance and Raw Material Requirements
Various Types of Unit Operations Involved
Raw Material Costs
Land and Construction Costs
Key Questions Answered in This Report?
What are the various unit operations involved in manufacturing HDPE?
What are the raw material requirements and costs in manufacturing HDPE?
What are the utility requirements and costs in manufacturing HDPE?
What are the manpower requirements and costs in manufacturing HDPE?
What are the packaging requirements and costs in manufacturing HDPE?
What are the transportation requirements and costs in manufacturing HDPE?
What are the land requirements and costs in manufacturing HDPE?
What are the construction requirements and costs in manufacturing HDPE?
What are the profit margins in HDPE?
What should be the pricing mechanism of HDPE?
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2 Scope and Methodology
2.1 Objectives of the Study
2.3 Research Methodology
3 Executive Summary
4 Global HDPE Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 HDPE Price Trends
4.7.2 Product Margins
5 HDPE Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
220.127.116.11 Plant Machinery Costs
18.104.22.168 Auxiliary Equipment Cost
22.214.171.124 Electrical Works and Piping Costs
126.96.36.199 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: HDPE Market: Major Drivers and Challenges
Figure 2: Global: HDPE Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: HDPE Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: HDPE Market: Breakup by Segment (in %), 2022
Figure 5: Global: HDPE Market: Breakup by Region (in %), 2022
Figure 6: HDPE: Price Trends, 2017 & 2022
Figure 7: HDPE: Margins Across Various Stages of the Supply Chain
Figure 8: HDPE: Breakup of Costs
Figure 9: HDPE Price Structure
Figure 10: HDPE: Manufacturing Process Flow
Figure 11: HDPE: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: HDPE: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: HDPE Manufacturing: Raw Material Requirements
Table 2: HDPE Manufacturing: Raw Material Costs
Table 3: HDPE Manufacturing: Electricity Costs
Table 4: HDPE Manufacturing: Steam Costs
Table 5: HDPE Manufacturing: Process Water Costs
Table 6: HDPE Manufacturing: Total Utility Costs
Table 7: HDPE Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: HDPE Manufacturing: Packaging Costs
Table 9: HDPE Manufacturing: Transportation Costs
Table 10: HDPE Manufacturing: Sales and Administration Costs
Table 11: HDPE Manufacturing: Total Operating Costs
Table 12: HDPE Manufacturing: Costs Related to Land and Site Development
Table 13: HDPE Manufacturing: Costs Related to Civil Works
Table 14: HDPE Manufacturing: Costs Related to Plant Machinery
Table 15: HDPE Manufacturing: Costs Related to Auxiliary Equipment
Table 16: HDPE Manufacturing: Costs Related to Electrical works and Piping
Table 17: HDPE Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: HDPE Manufacturing: Working Capital Requirements
Table 19: HDPE Manufacturing: Total Capital Investment Required
Table 20: HDPE Manufacturing: Total Production Cost
Table 21: HDPE Manufacturing: Raw Material Suppliers
Table 22: HDPE Manufacturing: Machinery Suppliers
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