Injection moulding is a manufacturing process facilitating the mass production of identical parts, which are utilized in surgical implants, wearable medical devices, drug delivery systems and emergency room instruments. It is made with durable and reliable materials, including metals, glasses, polymers, elastomers, plastic, and colorants, such as masterbatches, pre-colored resins, and liquid pigments. It is a highly repeatable process that enables companies to create high volumes of identical parts with good tolerance. As injection moulding generates less post-production material waste than other manufacturing processes, its demand is catalyzing across the globe.
At present, increasing applications of injection moulding across various industry verticals, such as healthcare, automotive, consumer goods, packaging, and electronics, for producing components with complex shapes represent one of the primary factors influencing the market positively. In addition, a rapid increase in the use of injection moulding worldwide on account of its advantages, such as reduced labor requirement and high production rate, in confluence with the ability of machines to work with a wide range of plastics, is currently propelling the growth of the market. Apart from this, governments of various countries are focusing on the development of the manufacturing sector. They are also launching programs to encourage the manufacturing of equipment at the domestic level and introducing favorable trade policies, which is presently fueling the growth of the market. Apart from this, rapid technological advancements, such as the internet of things (IoT) and information and communication technology (ICT), to improve the manufacturing process and product quality and enhance the production capacity of machines are propelling the market growth around the world. Other factors, such as rapid industrialization and urbanization across the globe, increasing demand for automobiles, and introduction of various machine types, such as electric, hydraulic, and hybrid, are also acting as growth-inducing factors.
The report provides a techno-commercial roadmap for setting up a injection moulding manufacturing plant. The study covers all the requisite aspects that one needs to know while making a foray into the injection moulding industry. This ranges from macro overview of the market to micro details of the industry performance, key success and risk factors, manufacturing requirements, project cost, project economics, expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the injection moulding industry.
The project report covers the following aspects of the injection moulding market
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
3.1 Market Scenario
3.2 Raw Material Requirements
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global Injection Moulding Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Breakup by Segment
4.5 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 Injection Moulding Price Trends
4.6.3 Product Margins
4.7 Market Forecast
5 Injection Moulding Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Project Details, Requirements and Costs Involved
6.1 Land, Location and Site Development
6.1.1 Overview of Land Location
6.1.2 Project Planning and Phasing of Development
6.1.3 Environmental Impacts
6.1.4 Land Requirement and Expenditure
6.2 Plant Layout
6.3 Plant Machinery
6.3.1 Machinery Requirements and Costs
6.3.2 Machinery Suppliers
6.3.3 Machinery Pictures
6.4 Raw Materials
6.4.1 Raw Material Requirements
6.4.2 Raw Material Procurement
6.4.3 Raw Material Expenditure
6.4.4 Raw Material Suppliers
6.4.5 Raw Material and Final Product Pictures
6.5 Packaging Requirements and Expenditures
6.6 Transportation Requirements and Expenditures
6.7 Utilities Requirements and Expenditures
6.8 Manpower Requirements and Expenditures
7 Loans and Financial Assistance
8 Project Economics
8.1 Capital Cost of the Project
8.2 Operating Expenses
8.3 Expenditure Projections
8.4 Income Projections
8.5 Product Pricing and Margins
8.6 Taxation
8.7 Depreciation
8.8 Financial Analysis
8.8.1 Liquidity Analysis
8.8.2 Profitability Analysis
8.8.2.1 Payback Period
8.8.2.2 Net Present Value
8.8.2.3 Internal Rate of Return
8.8.2.4 Profit and Loss Account
8.8.3 Uncertainty Analysis
8.8.4 Sensitivity Analysis
9 Regulatory Procedures and Approval
10 Key Success and Risk Factors
List of Figures
Figure 1: Global: Injection Moulding Market: Major Drivers and Challenges
Figure 2: Global: Injection Moulding Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Injection Moulding Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Injection Moulding Market: Breakup by Segment (in %), 2022
Figure 5: Global: Injection Moulding Market: Breakup by Region (in %), 2022
Figure 6: Injection Moulding Raw Materials: Price Trends, 2017 & 2022
Figure 7: Injection Moulding: Price Trends, 2017 & 2022
Figure 8: Injection Moulding: Margins Across Various Stages of the Supply Chain
Figure 9: Injection Moulding Manufacturing Plant: Breakup of Costs
Figure 10: Injection Moulding Price Structure
Figure 11: Injection Moulding: Manufacturing Process Flow
Figure 12: Injection Moulding: Manufacturing Process: Conversion Rate of Feedstocks
Figure 13: Injection Moulding Manufacturing Plant Layout
List of Tables
Table 1: Injection Moulding Manufacturing Plant: Raw Material Requirements
Table 2: Injection Moulding Manufacturing Plant: Project Planning
Table 3: Injection Moulding Manufacturing Plant: Phasing of Development
Table 4: Injection Moulding Manufacturing Plant: Environmental Impacts During Construction Phase
Table 5: Injection Moulding Manufacturing Plant: Environmental Impacts During Operation Phase
Table 6: Injection Moulding Manufacturing Plant: Costs Related to Land and Site Development (in US$)
Table 7: Injection Moulding Manufacturing Plant: Costs Related to Machinery
Table 8: Injection Moulding Manufacturing Plant: List of Machinery Suppliers
Table 9: Injection Moulding Manufacturing Plant: Costs Related to Raw Materials
Table 10: Injection Moulding Manufacturing Plant: List of Raw Material Suppliers
Table 11: Injection Moulding Manufacturing Plant: Costs Related to Packaging
Table 12: Injection Moulding Manufacturing Plant: Costs Related to Utilities
Table 13: Injection Moulding Manufacturing Plant: Costs Related to Salaries and Wages
Table 14: Injection Moulding Manufacturing Plant: Capital Costs
Table 15: Injection Moulding Manufacturing Plant: Operating Costs
Table 16: Injection Moulding Manufacturing Plant: Taxation
Table 17: Injection Moulding Manufacturing Plant: Depreciation
Table 18: Injection Moulding Manufacturing Plant: Income Projections
Table 19: Injection Moulding Manufacturing Plant: Expenditure Projections
Table 20: Injection Moulding Manufacturing Plant: Liquidity Analysis Without Considering the Income Tax Liability
Table 21: Injection Moulding Manufacturing Plant: Liquidity Analysis on Considering the Income Tax Liability
Table 22: Injection Moulding Manufacturing Plant: Profitability Analysis Without Considering the Income Tax Liability
Table 23: Injection Moulding Manufacturing Plant: Profitability Analysis on Considering the Income Tax Liability
Table 24: Injection Moulding Manufacturing Plant: Profit and Loss Account
Table 25: Injection Moulding Manufacturing Plant: Discount Factor Rate
Table 26: Injection Moulding Manufacturing Plant: Sensitivity Analysis
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