Liquified petroleum gas (LPG) is a flammable mixture consisting of two hydrocarbon gases: propane and butane. It is a portable, clean, non-toxic, renewable, and effective energy source commonly employed as fuel in numerous application segments. It is obtained during the manufacturing of oil and natural gas and is liquefied through pressurization. It is supplied and stored in bulk storage tanks, canisters, and cylinders for numerous household and industrial applications. Currently, LPG finds extensive applications in the chemical, automotive, and manufacturing sectors as a preferred energy source across the globe.
The global LPG market is primarily driven by increasing energy consumption due to the rise in the population and ongoing infrastructural developments. Moreover, there has been a surge in the adoption of clean energy sources by individuals owing to the rising concerns regarding carbon emissions and growing pollution levels. In line with this, the increasing traction of LPG as an alternative to fossil fuels is positively influencing market growth. Besides this, the escalating demand for LPG as an auto emission gas in the automobile industry is another major growth-inducing factor. Additionally, governments of numerous countries are taking supportive initiatives to promote the use of LPG. For instance, the launch of favorable policies and the provision of subsidies and tax benefits to suppliers to increase the LPG uptake has accelerated the product adoption rate. Along with this, the rising number of initiatives to spread awareness and educate the rural community about the benefits of replacing conventional energy sources like coal, wood, and kerosene with LPG has catalyzed market growth. Furthermore, numerous advancements in natural gas extraction and refinement technologies are contributing to market growth. Other factors, including surging investments in research and development (R&D) activities, growing environmental consciousness among consumers, rapid urbanization, rising emphasis on the use of bio-LPG, and increasing production of non-conventional gases, are also anticipated to create a favorable market outlook.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the lpg manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the lpg industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the lpg industry.
The following technical and economic aspects are included in the report:
Key Questions Answered in This Report-
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global LPG Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 LPG Price Trends
4.7.2 Product Margins
5 LPG Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: LPG Market: Major Drivers and Challenges
Figure 2: Global: LPG Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: LPG Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: LPG Market: Breakup by Segment (in %), 2022
Figure 5: Global: LPG Market: Breakup by Region (in %), 2022
Figure 6: LPG: Price Trends, 2017 & 2022
Figure 7: LPG: Margins Across Various Stages of the Supply Chain
Figure 8: LPG: Breakup of Costs
Figure 9: LPG Price Structure
Figure 10: LPG: Manufacturing Process Flow
Figure 11: LPG: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: LPG: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: LPG Manufacturing: Raw Material Requirements
Table 2: LPG Manufacturing: Raw Material Costs
Table 3: LPG Manufacturing: Electricity Costs
Table 4: LPG Manufacturing: Steam Costs
Table 5: LPG Manufacturing: Process Water Costs
Table 6: LPG Manufacturing: Total Utility Costs
Table 7: LPG Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: LPG Manufacturing: Packaging Costs
Table 9: LPG Manufacturing: Transportation Costs
Table 10: LPG Manufacturing: Sales and Administration Costs
Table 11: LPG Manufacturing: Total Operating Costs
Table 12: LPG Manufacturing: Costs Related to Land and Site Development
Table 13: LPG Manufacturing: Costs Related to Civil Works
Table 14: LPG Manufacturing: Costs Related to Plant Machinery
Table 15: LPG Manufacturing: Costs Related to Auxiliary Equipment
Table 16: LPG Manufacturing: Costs Related to Electrical works and Piping
Table 17: LPG Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: LPG Manufacturing: Working Capital Requirements
Table 19: LPG Manufacturing: Total Capital Investment Required
Table 20: LPG Manufacturing: Total Production Cost
Table 21: LPG Manufacturing: Raw Material Suppliers
Table 22: LPG Manufacturing: Machinery Suppliers
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