Methyldiphenyl diisocyanate (MDI) is a raw material that is used to produce polyurethanes. It is an aromatic diisocyanate that reacts with polyols in polyurethane manufacturing. It is an excellent thermal insulator and is used as an essential component in freezers and refrigerators worldwide. It is also used as an industrial-strength adhesive, which is available to end consumers as various high-strength bottled glue preparations. It is extensively available in two different forms, namely pure MDI and polymeric MDI (PMDI). Pure MDI is widely used in manufacturing polyurethane products like coatings, adhesives, sealants, and elastomers (CASE), including paints, glues, and weather-resistant materials. On the other hand, polymeric MDI is a highly versatile product used to produce rigid, flexible, semi-rigid, polyisocyanurate, and thermoset foams. MDI is used across various end user industries, such as construction, automotive, furniture and interiors, electronics and appliances, and footwear.
The global market is majorly driven by significant growth in end user industries. In line with this, the increasing demand for lightweight and fuel-efficient vehicles is positively influencing the demand for polyurethane foams, thereby accelerating the uptake of MDI across the globe. Furthermore, the widespread adoption of polymer foams for insulation purposes in the construction industry is catalyzing the market growth. Apart from this, the growing awareness regarding sustainability is propelling the demand for green building materials, which, in turn, is providing a boost to the market. Besides this, the escalating preference for phosgene-free MDI production process is offering numerous lucrative growth opportunities for key market players on the global level, thereby creating a positive outlook for the market.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the MDI manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the MDI industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the MDI industry.
The following technical and economic aspects are included in the report:
Impact of COVID-19
Mass Balance and Raw Material Requirements
Various Types of Unit Operations Involved
Raw Material Costs
Land and Construction Costs
Key Questions Answered in This Report?
What are the various unit operations involved in manufacturing MDI?
What are the raw material requirements and costs in manufacturing MDI?
What are the utility requirements and costs in manufacturing MDI?
What are the manpower requirements and costs in manufacturing MDI?
What are the packaging requirements and costs in manufacturing MDI?
What are the transportation requirements and costs in manufacturing MDI?
What are the land requirements and costs in manufacturing MDI?
What are the construction requirements and costs in manufacturing MDI?
What are the profit margins in MDI?
What should be the pricing mechanism of MDI?
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Machinery suppliers and costs can be customized based on your requirements.
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2 Scope and Methodology
2.1 Objectives of the Study
2.3 Research Methodology
3 Executive Summary
4 Global MDI Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 MDI Price Trends
4.7.2 Product Margins
5 MDI Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
220.127.116.11 Plant Machinery Costs
18.104.22.168 Auxiliary Equipment Cost
22.214.171.124 Electrical Works and Piping Costs
126.96.36.199 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: MDI Market: Major Drivers and Challenges
Figure 2: Global: MDI Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: MDI Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: MDI Market: Breakup by Segment (in %), 2022
Figure 5: Global: MDI Market: Breakup by Region (in %), 2022
Figure 6: MDI: Price Trends, 2017 & 2022
Figure 7: MDI: Margins Across Various Stages of the Supply Chain
Figure 8: MDI: Breakup of Costs
Figure 9: MDI Price Structure
Figure 10: MDI: Manufacturing Process Flow
Figure 11: MDI: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: MDI: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: MDI Manufacturing: Raw Material Requirements
Table 2: MDI Manufacturing: Raw Material Costs
Table 3: MDI Manufacturing: Electricity Costs
Table 4: MDI Manufacturing: Steam Costs
Table 5: MDI Manufacturing: Process Water Costs
Table 6: MDI Manufacturing: Total Utility Costs
Table 7: MDI Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: MDI Manufacturing: Packaging Costs
Table 9: MDI Manufacturing: Transportation Costs
Table 10: MDI Manufacturing: Sales and Administration Costs
Table 11: MDI Manufacturing: Total Operating Costs
Table 12: MDI Manufacturing: Costs Related to Land and Site Development
Table 13: MDI Manufacturing: Costs Related to Civil Works
Table 14: MDI Manufacturing: Costs Related to Plant Machinery
Table 15: MDI Manufacturing: Costs Related to Auxiliary Equipment
Table 16: MDI Manufacturing: Costs Related to Electrical works and Piping
Table 17: MDI Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: MDI Manufacturing: Working Capital Requirements
Table 19: MDI Manufacturing: Total Capital Investment Required
Table 20: MDI Manufacturing: Total Production Cost
Table 21: MDI Manufacturing: Raw Material Suppliers
Table 22: MDI Manufacturing: Machinery Suppliers
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