Melamine resin is a thermosetting resin made from melamine and an aldehyde. It is used primarily in molded or laminated products, adhesives, and coatings. It can be cured by heating, which induces dehydration and crosslinking. Melamine resin is used as the main constituent of high-pressure laminates, such as Formica and Arborite, and laminate flooring. It is further used to manufacture kitchen utensils, plates, cabinets, and furniture. It possesses various advantages, such as transparency, better hardness, thermal stability, excellent boil resistance, scratch resistance, abrasion resistance, flame retardant, moisture resistance, and surface smoothness, which has contributed to the higher product uptake in numerous large industrial applications.
The global market is majorly driven by significant growth in the construction industry. In line with this, the growing demand for laminated furniture is positively influencing the market. Furthermore, the rising usage of melamine resin for the treatment of an organic fraction of municipal solid waste (OFMSW) is catalyzing the market growth across the globe. Apart from this, the increasing demand for the product in the automotive industry is propelling the market further. Moreover, the growing usage of resins in the manufacturing of adhesives is strengthening the market growth. Besides this, rapid industrialization and the escalating demand for housing are fueling the product demand on the global level. Several market players have also heavily invested in extensive research and development (R&D) activities to develop better-quality and cost-effective melamine resin products with reduced hazardous impacts, which is anticipated to create a positive outlook for the market.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the melamine resin manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the melamine resin industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the melamine resin industry.
The following technical and economic aspects are included in the report:
Impact of COVID-19
Mass Balance and Raw Material Requirements
Various Types of Unit Operations Involved
Raw Material Costs
Land and Construction Costs
Key Questions Answered in This Report?
What are the various unit operations involved in manufacturing melamine resin?
What are the raw material requirements and costs in manufacturing melamine resin?
What are the utility requirements and costs in manufacturing melamine resin?
What are the manpower requirements and costs in manufacturing melamine resin?
What are the packaging requirements and costs in manufacturing melamine resin?
What are the transportation requirements and costs in manufacturing melamine resin?
What are the land requirements and costs in manufacturing melamine resin?
What are the construction requirements and costs in manufacturing melamine resin?
What are the profit margins in melamine resin?
What should be the pricing mechanism of melamine resin?
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2 Scope and Methodology
2.1 Objectives of the Study
2.3 Research Methodology
3 Executive Summary
4 Global Melamine Resin Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Melamine Resin Price Trends
4.7.2 Product Margins
5 Melamine Resin Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
126.96.36.199 Plant Machinery Costs
188.8.131.52 Auxiliary Equipment Cost
184.108.40.206 Electrical Works and Piping Costs
220.127.116.11 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: Melamine Resin Market: Major Drivers and Challenges
Figure 2: Global: Melamine Resin Market: Value Trends (in Million US$), 2016-2021
Figure 3: Global: Melamine Resin Market Forecast: Value Trends (in Million US$), 2022-2027
Figure 4: Global: Melamine Resin Market: Breakup by Segment (in %), 2021
Figure 5: Global: Melamine Resin Market: Breakup by Region (in %), 2021
Figure 6: Melamine Resin: Price Trends, 2016 & 2021
Figure 7: Melamine Resin: Margins Across Various Stages of the Supply Chain
Figure 8: Melamine Resin: Breakup of Costs
Figure 9: Melamine Resin Price Structure
Figure 10: Melamine Resin: Manufacturing Process Flow
Figure 11: Melamine Resin: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Melamine Resin: Raw Material Price Trends, 2016 & 2021
List of Tables
Table 1: Melamine Resin Manufacturing: Raw Material Requirements
Table 2: Melamine Resin Manufacturing: Raw Material Costs
Table 3: Melamine Resin Manufacturing: Electricity Costs
Table 4: Melamine Resin Manufacturing: Steam Costs
Table 5: Melamine Resin Manufacturing: Process Water Costs
Table 6: Melamine Resin Manufacturing: Total Utility Costs
Table 7: Melamine Resin Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Melamine Resin Manufacturing: Packaging Costs
Table 9: Melamine Resin Manufacturing: Transportation Costs
Table 10: Melamine Resin Manufacturing: Sales and Administration Costs
Table 11: Melamine Resin Manufacturing: Total Operating Costs
Table 12: Melamine Resin Manufacturing: Costs Related to Land and Site Development
Table 13: Melamine Resin Manufacturing: Costs Related to Civil Works
Table 14: Melamine Resin Manufacturing: Costs Related to Plant Machinery
Table 15: Melamine Resin Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Melamine Resin Manufacturing: Costs Related to Electrical works and Piping
Table 17: Melamine Resin Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Melamine Resin Manufacturing: Working Capital Requirements
Table 19: Melamine Resin Manufacturing: Total Capital Investment Required
Table 20: Melamine Resin Manufacturing: Total Production Cost
Table 21: Melamine Resin Manufacturing: Raw Material Suppliers
Table 22: Melamine Resin Manufacturing: Machinery Suppliers