Nylon is a synthetic, thermoplastic polymer composed of high molecular weight polyamides. It is manufactured using the condensation polymerization process wherein petroleum-based chemicals react under high pressure and temperature environments. Nylon is cast, drawn, or extruded to form fibers, bristles, filaments, and sheets, which are further converted into fabrics, yarns, and cordages. It is widely used to produce belts, bags, ropes, tents, fishnets, and machine parts. It is a highly durable, lustrous, elastic, water-repellent, easy-to-wash, and long-lasting material that exhibits resistance to chemicals and abrasions and offers temperature resilience. As a result, nylon finds extensive applications across the automotive, textile, defense, and electrical and electronics industries.
The rising product utilization in the automotive industry is one of the primary factors driving the market growth. Nylon is widely used to manufacture various automobile parts, such as intake manifolds, engine covers, side trims, body panels, coatings, tires, oil filter parts, thrust washers, and signaling lamp bases due to its excellent mechanical properties, moldability, and ease of secondary processing. Furthermore, the widespread product adoption in the textile industry to produce shirts, socks, hats, gloves, backpacks, camera cases, raincoats, carpets, and canvases, as it offers excellent shape retention, durability, and resilience to abrasion, is positively influencing the market growth. In addition to this, the rising demand for nylon in sportswear owing to its elasticity, excellent breathability, quick drying, and mildew resistance is acting as another growth-inducing factor. Apart from this, the increasing product adoption in three-dimensional (3D) printing applications, such as prototype development and production of functional interlocking gears, due to their flexibility, durability, high melting point, and fatigue resistance, is providing an impetus to the market growth. Moreover, the rising utilization of nylon in the electrical and electronics sector to manufacture surface-mount devices, connectors, laminates, and brush holders in electrical motors, capacitors, chip barriers, and switches is propelling the market growth. Other factors, including significant expansion in the packaging industry, the increasing demand for recycled nylon, and the rising product adoption in military applications, are anticipated to drive the market growth.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the nylon manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the nylon industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the nylon industry.
The following technical and economic aspects are included in the report:
Key Questions Answered in This Report-
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global Nylon Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Nylon Price Trends
4.7.2 Product Margins
5 Nylon Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: Nylon Market: Major Drivers and Challenges
Figure 2: Global: Nylon Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Nylon Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Nylon Market: Breakup by Segment (in %), 2022
Figure 5: Global: Nylon Market: Breakup by Region (in %), 2022
Figure 6: Nylon: Price Trends, 2017 & 2022
Figure 7: Nylon: Margins Across Various Stages of the Supply Chain
Figure 8: Nylon: Breakup of Costs
Figure 9: Nylon Price Structure
Figure 10: Nylon: Manufacturing Process Flow
Figure 11: Nylon: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Nylon: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: Nylon Manufacturing: Raw Material Requirements
Table 2: Nylon Manufacturing: Raw Material Costs
Table 3: Nylon Manufacturing: Electricity Costs
Table 4: Nylon Manufacturing: Steam Costs
Table 5: Nylon Manufacturing: Process Water Costs
Table 6: Nylon Manufacturing: Total Utility Costs
Table 7: Nylon Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Nylon Manufacturing: Packaging Costs
Table 9: Nylon Manufacturing: Transportation Costs
Table 10: Nylon Manufacturing: Sales and Administration Costs
Table 11: Nylon Manufacturing: Total Operating Costs
Table 12: Nylon Manufacturing: Costs Related to Land and Site Development
Table 13: Nylon Manufacturing: Costs Related to Civil Works
Table 14: Nylon Manufacturing: Costs Related to Plant Machinery
Table 15: Nylon Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Nylon Manufacturing: Costs Related to Electrical works and Piping
Table 17: Nylon Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Nylon Manufacturing: Working Capital Requirements
Table 19: Nylon Manufacturing: Total Capital Investment Required
Table 20: Nylon Manufacturing: Total Production Cost
Table 21: Nylon Manufacturing: Raw Material Suppliers
Table 22: Nylon Manufacturing: Machinery Suppliers
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