Polyethylene terephthalate (PET) bottles are plastic containers made from strong and stiff thermoplastic polymer resins. They are manufactured using thermoforming, stretch blow, injection, and extrusion blow molding technologies. PET bottles are widely used for storing mineral water, carbonated drinks, alcoholic beverages, juices, oils, agrochemicals, and pharmaceuticals. As compared to glass and metal bottles, PET bottles are more cost-effective, easily manufactured, generate a lower carbon footprint, and do not produce biofilms. They are also non-reactive, thermally stable, lightweight, flexible, transparent, durable, and recyclable. As a result, PET bottles find extensive applications across the food and beverage (F&B), personal care, pharmaceuticals, and chemical industries.
The increasing demand for ready-to-drink (RTD) beverages due to changing lifestyles and hectic schedules is one of the key factors driving the market growth. PET bottles are widely used as a container for storing and consuming beverages due to their safety, shatterproof property, non-toxicity, ease of use, and enhanced protection of the products from potential deteriorating agents. Furthermore, the widespread product adoption in the packaging of juices and flavored and functional water as they can be molded into different shapes and provide exclusive designs, helping manufacturers in brand promotion and product differentiation, is providing a considerable boost to the market growth. Additionally, the integration of automation and motion-controlled robotics in product manufacturing processes to improve worker safety, reduce costs, increase quality, enhance throughput, and add consistency is creating a positive outlook for the market. Apart from this, the introduction of plasma coating to enhance the barrier properties of PET bottles for added protection to oxygen-sensitive products, such as wine, beer, and flavored alcoholic beverages, is acting as another growth-inducing factor. Moreover, the increasing adoption of sustainable manufacturing processes to save energy, reduce greenhouse gas (GHG) emissions, and minimize hazardous chemical use by utilizing recycled PET resins, is providing an impetus to the market growth. Other factors, including the rising expenditure capacity of consumers and extensive research and development (R&D) activities, are anticipated to drive the market growth.
The report provides a techno-commercial roadmap for setting up a PET bottle manufacturing plant. The study covers all the requisite aspects that one needs to know while making a foray into the PET bottle industry. This ranges from macro overview of the market to micro details of the industry performance, key success and risk factors, manufacturing requirements, project cost, project economics, expected returns on investment, profit margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the PET bottle industry.
The project report covers the following aspects of the PET bottle market:
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
3.1 Market Scenario
3.2 Raw Material Requirements
3.3 Income Projections
3.4 Expenditure Projections
3.5 Profit Analysis
4 Global PET Bottle Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Breakup by Segment
4.5 Market Breakup by Region
4.6 Price Trends
4.6.1 Raw Material Price Trends
4.6.2 PET Bottle Price Trends
4.6.3 Product Margins
4.7 Market Forecast
5 PET Bottle Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Project Details, Requirements and Costs Involved
6.1 Land, Location and Site Development
6.1.1 Overview of Land Location
6.1.2 Project Planning and Phasing of Development
6.1.3 Environmental Impacts
6.1.4 Land Requirement and Expenditure
6.2 Plant Layout
6.3 Plant Machinery
6.3.1 Machinery Requirements and Costs
6.3.2 Machinery Suppliers
6.3.3 Machinery Pictures
6.4 Raw Materials
6.4.1 Raw Material Requirements
6.4.2 Raw Material Procurement
6.4.3 Raw Material Expenditure
6.4.4 Raw Material Suppliers
6.4.5 Raw Material and Final Product Pictures
6.5 Packaging Requirements and Expenditures
6.6 Transportation Requirements and Expenditures
6.7 Utilities Requirements and Expenditures
6.8 Manpower Requirements and Expenditures
7 Loans and Financial Assistance
8 Project Economics
8.1 Capital Cost of the Project
8.2 Operating Expenses
8.3 Expenditure Projections
8.4 Income Projections
8.5 Product Pricing and Margins
8.6 Taxation
8.7 Depreciation
8.8 Financial Analysis
8.8.1 Liquidity Analysis
8.8.2 Profitability Analysis
8.8.2.1 Payback Period
8.8.2.2 Net Present Value
8.8.2.3 Internal Rate of Return
8.8.2.4 Profit and Loss Account
8.8.3 Uncertainty Analysis
8.8.4 Sensitivity Analysis
9 Regulatory Procedures and Approval
10 Key Success and Risk Factors
List of Figures
Figure 1: Global: PET Bottle Market: Major Drivers and Challenges
Figure 2: Global: PET Bottle Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: PET Bottle Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: PET Bottle Market: Breakup by Segment (in %), 2022
Figure 5: Global: PET Bottle Market: Breakup by Region (in %), 2022
Figure 6: PET Bottle Raw Materials: Price Trends, 2017 & 2022
Figure 7: PET Bottle: Price Trends, 2017 & 2022
Figure 8: PET Bottle: Margins Across Various Stages of the Supply Chain
Figure 9: PET Bottle Manufacturing Plant: Breakup of Costs
Figure 10: PET Bottle Price Structure
Figure 11: PET Bottle: Manufacturing Process Flow
Figure 12: PET Bottle: Manufacturing Process: Conversion Rate of Feedstocks
Figure 13: PET Bottle Manufacturing Plant Layout
List of Tables
Table 1: PET Bottle Manufacturing Plant: Raw Material Requirements
Table 2: PET Bottle Manufacturing Plant: Project Planning
Table 3: PET Bottle Manufacturing Plant: Phasing of Development
Table 4: PET Bottle Manufacturing Plant: Environmental Impacts During Construction Phase
Table 5: PET Bottle Manufacturing Plant: Environmental Impacts During Operation Phase
Table 6: PET Bottle Manufacturing Plant: Costs Related to Land and Site Development (in US$)
Table 7: PET Bottle Manufacturing Plant: Costs Related to Machinery
Table 8: PET Bottle Manufacturing Plant: List of Machinery Suppliers
Table 9: PET Bottle Manufacturing Plant: Costs Related to Raw Materials
Table 10: PET Bottle Manufacturing Plant: List of Raw Material Suppliers
Table 11: PET Bottle Manufacturing Plant: Costs Related to Packaging
Table 12: PET Bottle Manufacturing Plant: Costs Related to Utilities
Table 13: PET Bottle Manufacturing Plant: Costs Related to Salaries and Wages
Table 14: PET Bottle Manufacturing Plant: Capital Costs
Table 15: PET Bottle Manufacturing Plant: Operating Costs
Table 16: PET Bottle Manufacturing Plant: Taxation
Table 17: PET Bottle Manufacturing Plant: Depreciation
Table 18: PET Bottle Manufacturing Plant: Income Projections
Table 19: PET Bottle Manufacturing Plant: Expenditure Projections
Table 20: PET Bottle Manufacturing Plant: Liquidity Analysis Without Considering the Income Tax Liability
Table 21: PET Bottle Manufacturing Plant: Liquidity Analysis on Considering the Income Tax Liability
Table 22: PET Bottle Manufacturing Plant: Profitability Analysis Without Considering the Income Tax Liability
Table 23: PET Bottle Manufacturing Plant: Profitability Analysis on Considering the Income Tax Liability
Table 24: PET Bottle Manufacturing Plant: Profit and Loss Account
Table 25: PET Bottle Manufacturing Plant: Discount Factor Rate
Table 26: PET Bottle Manufacturing Plant: Sensitivity Analysis
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