Polychloroprene (PCP) is a lightweight and latex-free synthetic rubber prepared by the polymerization of chloroprene. It is resistant to oil, wax, grease, chemicals, fuels, weather, ozone, and water immersion. As it has low flammability and remarkable mechanical and abrasion properties, the demand for PCP is increasing worldwide.
There is a rise in the use of PCP to manufacture sheets, films, cables, conveyor belts, hoses, seals, window profiles, gaskets, cable jackets, tubing, seals, tire-sidewalls, wet suits, laptop sleeves, mousepads, orthopedic braces, and cable sheathing. It is also utilized as a base resin in adhesives, electrical insulations, and coatings. Besides this, PCP finds applications in the production of gloves that help protect the wearer’s hands from hydraulic fluids, gasoline, alcohols, organic acids, and alkalis.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the polychloroprene manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the polychloroprene industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the polychloroprene industry.
The following technical and economic aspects are included in the report:
Market Trends
Impact of COVID-19
Major Regions
Key Manufacturers
Price Trends
Mass Balance and Raw Material Requirements
Various Types of Unit Operations Involved
Raw Material Costs
Utility Costs
Labor Costs
Packaging Costs
Transportation Costs
Land and Construction Costs
Machinery Costs
Profit Margins
Product Pricing
Key Questions Answered in This Report?
What are the various unit operations involved in manufacturing polychloroprene?
What are the raw material requirements and costs in manufacturing polychloroprene?
What are the utility requirements and costs in manufacturing polychloroprene?
What are the manpower requirements and costs in manufacturing polychloroprene?
What are the packaging requirements and costs in manufacturing polychloroprene?
What are the transportation requirements and costs in manufacturing polychloroprene?
What are the land requirements and costs in manufacturing polychloroprene?
What are the construction requirements and costs in manufacturing polychloroprene?
What are the profit margins in polychloroprene?
What should be the pricing mechanism of polychloroprene?
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1 Preface
2 Scope and Methodology
2.1 Objectives of the Study
2.2 Stakeholders
2.3 Research Methodology
3 Executive Summary
4 Global Polychloroprene Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Polychloroprene Price Trends
4.7.2 Product Margins
5 Polychloroprene Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
6.4.3.1 Plant Machinery Costs
6.4.3.2 Auxiliary Equipment Cost
6.4.3.3 Electrical Works and Piping Costs
6.4.3.4 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7 Annexure
7.1 Raw Material Suppliers
7.2 Plant Machinery Suppliers
List of Figures
Figure 1: Global: Polychloroprene Market: Major Drivers and Challenges
Figure 2: Global: Polychloroprene Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Polychloroprene Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Polychloroprene Market: Breakup by Segment (in %), 2022
Figure 5: Global: Polychloroprene Market: Breakup by Region (in %), 2022
Figure 6: Polychloroprene: Price Trends, 2017 & 2022
Figure 7: Polychloroprene: Margins Across Various Stages of the Supply Chain
Figure 8: Polychloroprene: Breakup of Costs
Figure 9: Polychloroprene Price Structure
Figure 10: Polychloroprene: Manufacturing Process Flow
Figure 11: Polychloroprene: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Polychloroprene: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: Polychloroprene Manufacturing: Raw Material Requirements
Table 2: Polychloroprene Manufacturing: Raw Material Costs
Table 3: Polychloroprene Manufacturing: Electricity Costs
Table 4: Polychloroprene Manufacturing: Steam Costs
Table 5: Polychloroprene Manufacturing: Process Water Costs
Table 6: Polychloroprene Manufacturing: Total Utility Costs
Table 7: Polychloroprene Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Polychloroprene Manufacturing: Packaging Costs
Table 9: Polychloroprene Manufacturing: Transportation Costs
Table 10: Polychloroprene Manufacturing: Sales and Administration Costs
Table 11: Polychloroprene Manufacturing: Total Operating Costs
Table 12: Polychloroprene Manufacturing: Costs Related to Land and Site Development
Table 13: Polychloroprene Manufacturing: Costs Related to Civil Works
Table 14: Polychloroprene Manufacturing: Costs Related to Plant Machinery
Table 15: Polychloroprene Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Polychloroprene Manufacturing: Costs Related to Electrical works and Piping
Table 17: Polychloroprene Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Polychloroprene Manufacturing: Working Capital Requirements
Table 19: Polychloroprene Manufacturing: Total Capital Investment Required
Table 20: Polychloroprene Manufacturing: Total Production Cost
Table 21: Polychloroprene Manufacturing: Raw Material Suppliers
Table 22: Polychloroprene Manufacturing: Machinery Suppliers
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