Polyurethane is commonly available in rigid and flexible forms. It is widely used in building and construction applications due to its excellent strength-to-weight ratio, insulation properties, durability, and versatility. It is also utilized in a wide range of applications due to its numerous benefits, such as easy availability, low cost, ease of use, and recyclability. It is available in spray, flexible, and stiff forms, primarily as bedding and furniture stuffing. Polyurethane is hypoallergenic, non-toxic, does not degrade over time, and can rapidly expand and attach to surfaces with high adhesion after application when exposed to moisture. Consequently, it finds extensive applications in upholstered furniture, insulation in walls and roofs, medical devices, footwear, coatings, adhesives, sealants, elastomers and automotive interiors, which offers numerous growth opportunities in the market.
The global market is majorly driven by the increasing demand for building insulation considering sustainability concerns. In addition to this, the rising demand for efficient insulating materials to regulate heating, ventilation, and air conditioning (HVAC) systems and counteract the energy lost due to inefficient insulation is, in turn, positively influencing the demand for polyurethane. Furthermore, significant growth in the construction industry has escalated the utilization of the product worldwide. Apart from this, the augmenting product demand from the bedding, carpet and cushioning industries is catalyzing the market. Besides this, the growing adoption of rigid polyurethane foams in the transportation and packaging industry due to their structural stability, which assists manufacturers in designing thermally insulating products, is favoring the market growth. Additionally, the escalating demand for low VOC, green, and sustainable polyurethane is providing a positive thrust to the market across the globe. Other factors, including continual improvements in polyurethane recycling and recovery, rapid industrialization, and the increasing product demand from the furnishing sector, are providing a boost to the growth of the market.
This production cost analysis report by syndicated analytics is the result of a comprehensive examination of the polyurethane manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the polyurethane industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the polyurethane industry.
The following technical and economic aspects are included in the report:
Impact of COVID-19
Mass Balance and Raw Material Requirements
Various Types of Unit Operations Involved
Raw Material Costs
Land and Construction Costs
Key Questions Answered in This Report?
What are the various unit operations involved in manufacturing polyurethane?
What are the raw material requirements and costs in manufacturing polyurethane?
What are the utility requirements and costs in manufacturing polyurethane?
What are the manpower requirements and costs in manufacturing polyurethane?
What are the packaging requirements and costs in manufacturing polyurethane?
What are the transportation requirements and costs in manufacturing polyurethane?
What are the land requirements and costs in manufacturing polyurethane?
What are the construction requirements and costs in manufacturing polyurethane?
What are the profit margins in polyurethane?
What should be the pricing mechanism of polyurethane?
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2 Scope and Methodology
2.1 Objectives of the Study
2.3 Research Methodology
3 Executive Summary
4 Global Polyurethane Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Polyurethane Price Trends
4.7.2 Product Margins
5 Polyurethane Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
188.8.131.52 Plant Machinery Costs
184.108.40.206 Auxiliary Equipment Cost
220.127.116.11 Electrical Works and Piping Costs
18.104.22.168 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: Polyurethane Market: Major Drivers and Challenges
Figure 2: Global: Polyurethane Market: Value Trends (in Million US$), 2017-2022
Figure 3: Global: Polyurethane Market Forecast: Value Trends (in Million US$), 2023-2028
Figure 4: Global: Polyurethane Market: Breakup by Segment (in %), 2022
Figure 5: Global: Polyurethane Market: Breakup by Region (in %), 2022
Figure 6: Polyurethane: Price Trends, 2017 & 2022
Figure 7: Polyurethane: Margins Across Various Stages of the Supply Chain
Figure 8: Polyurethane: Breakup of Costs
Figure 9: Polyurethane Price Structure
Figure 10: Polyurethane: Manufacturing Process Flow
Figure 11: Polyurethane: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Polyurethane: Raw Material Price Trends, 2017 & 2022
List of Tables
Table 1: Polyurethane Manufacturing: Raw Material Requirements
Table 2: Polyurethane Manufacturing: Raw Material Costs
Table 3: Polyurethane Manufacturing: Electricity Costs
Table 4: Polyurethane Manufacturing: Steam Costs
Table 5: Polyurethane Manufacturing: Process Water Costs
Table 6: Polyurethane Manufacturing: Total Utility Costs
Table 7: Polyurethane Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Polyurethane Manufacturing: Packaging Costs
Table 9: Polyurethane Manufacturing: Transportation Costs
Table 10: Polyurethane Manufacturing: Sales and Administration Costs
Table 11: Polyurethane Manufacturing: Total Operating Costs
Table 12: Polyurethane Manufacturing: Costs Related to Land and Site Development
Table 13: Polyurethane Manufacturing: Costs Related to Civil Works
Table 14: Polyurethane Manufacturing: Costs Related to Plant Machinery
Table 15: Polyurethane Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Polyurethane Manufacturing: Costs Related to Electrical works and Piping
Table 17: Polyurethane Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Polyurethane Manufacturing: Working Capital Requirements
Table 19: Polyurethane Manufacturing: Total Capital Investment Required
Table 20: Polyurethane Manufacturing: Total Production Cost
Table 21: Polyurethane Manufacturing: Raw Material Suppliers
Table 22: Polyurethane Manufacturing: Machinery Suppliers
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