Syngas, also known as synthesis gas, is a fuel gas comprising hydrogen, carbon monoxide, carbon dioxide and other trace gases. It is produced through the gasification of a carbon-containing fuel into a gaseous liquid. Syngas is widely used to manufacture synthetic natural gas (SNG), ammonia, hydrogen, methanol, dimethyl ether and oxo-chemicals.
The global syngas market is primarily driven by its escalating demand from the chemical industry. Furthermore, the rising consumption of liquid and gaseous fuels worldwide is also catalyzing the product demand. For instance, SNG, made from syngas, is used in the form of liquified natural gas (LNG) and compressed natural gas (CNG) in the marine, rail, and road transport industries. Moreover, the growing environmental consciousness and stringent governmental regulations, escalating demand for electricity and increasing pollution are some of the other factors anticipated to impact the market.
This production cost analysis report by Syndicated Analytics is the result of a comprehensive examination of the syngas manufacturing process. The study covers all the requisite aspects that one needs to know while making a foray into the syngas industry. It is based on the latest economic data and presents exhaustive insights about the primary process flow, raw material requirements, reactions involved, utility costs, operating costs, capital investments, pricing, margins, etc. This report is a must-read for entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake in the syngas industry.
The following technical and economic aspects are included in the report:
Impact of COVID-19
Mass Balance and Raw Material Requirements
Various Types of Unit Operations Involved
Raw Material Costs
Land and Construction Costs
Key Questions Answered in This Report?
What are the various unit operations involved in manufacturing syngas?
What are the raw material requirements and costs in manufacturing syngas?
What are the utility requirements and costs in manufacturing syngas?
What are the manpower requirements and costs in manufacturing syngas?
What are the packaging requirements and costs in manufacturing syngas?
What are the transportation requirements and costs in manufacturing syngas?
What are the land requirements and costs in manufacturing syngas?
What are the construction requirements and costs in manufacturing syngas?
What are the profit margins in syngas?
What should be the pricing mechanism of syngas?
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2 Scope and Methodology
2.1 Objectives of the Study
2.3 Research Methodology
3 Executive Summary
4 Global Syngas Market
4.1 Market Overview
4.2 Historical and Current Market Performance
4.3 Impact of COVID-19
4.4 Market Forecast
4.5 Market Breakup by Segment
4.6 Market Breakup by Region
4.7 Price Trends
4.7.1 Syngas Price Trends
4.7.2 Product Margins
5 Syngas Manufacturing Process
5.1 Product Overview
5.2 Detailed Process Flow
5.3 Various Types of Unit Operations Involved
5.4 Mass Balance and Raw Material Requirements
6 Production Cost Analysis
6.1 Raw Material Cost Analysis
6.1.1 Price Trend of Raw Materials Required
6.1.2 Total Expense on Raw Materials
6.2 Utility Cost Analysis
6.2.1 Electricity Costs
6.2.2 Steam Costs
6.2.3 Process Water Costs
6.2.4 Total Expense on Utilities
6.3 Operating Cost Analysis
6.3.1 Salaries and Wages
6.3.2 Plant Overheads
6.3.3 Tax and Insurance
6.3.4 Packaging Costs
6.3.5 Transportation Costs
6.3.6 Sales and Administration Costs
6.3.7 Total Operating Costs
6.4 Capital Cost Analysis
6.4.1 Land and Site Development Costs
6.4.2 Civil Work Costs
6.4.3 Plant Machinery and Commissioning Costs
220.127.116.11 Plant Machinery Costs
18.104.22.168 Auxiliary Equipment Cost
22.214.171.124 Electrical Works and Piping Costs
126.96.36.199 Other Fixed Costs
6.4.4 Working Capital Requirements for Plant Operation
6.4.5 Total Capital Investment Required
6.5 Total Production Cost
7.1 Raw Material Suppliers
7.2 Pant Machinery Suppliers
List of Figures
Figure 1: Global: Syngas Market: Major Drivers and Challenges
Figure 2: Global: Syngas Market: Value Trends (in Million US$), 2015-2020
Figure 3: Global: Syngas Market Forecast: Value Trends (in Million US$), 2021-2026
Figure 4: Global: Syngas Market: Breakup by Segment (in %), 2020
Figure 5: Global: Syngas Market: Breakup by Region (in %), 2020
Figure 6: Syngas: Price Trends, 2015 & 2020
Figure 7: Syngas: Margins Across Various Stages of the Supply Chain
Figure 8: Syngas: Breakup of Costs
Figure 9: Syngas Price Structure
Figure 10: Syngas: Manufacturing Process Flow
Figure 11: Syngas: Manufacturing Process: Conversion Rate of Raw Materials
Figure 12: Syngas: Raw Material Price Trends, 2015 & 2020
List of Tables
Table 1: Syngas Manufacturing: Raw Material Requirements
Table 2: Syngas Manufacturing: Raw Material Costs
Table 3: Syngas Manufacturing: Electricity Costs
Table 4: Syngas Manufacturing: Steam Costs
Table 5: Syngas Manufacturing: Process Water Costs
Table 6: Syngas Manufacturing: Total Utility Costs
Table 7: Syngas Manufacturing Plant: Costs Related to Salaries and Wages
Table 8: Syngas Manufacturing: Packaging Costs
Table 9: Syngas Manufacturing: Transportation Costs
Table 10: Syngas Manufacturing: Sales and Administration Costs
Table 11: Syngas Manufacturing: Total Operating Costs
Table 12: Syngas Manufacturing: Costs Related to Land and Site Development
Table 13: Syngas Manufacturing: Costs Related to Civil Works
Table 14: Syngas Manufacturing: Costs Related to Plant Machinery
Table 15: Syngas Manufacturing: Costs Related to Auxiliary Equipment
Table 16: Syngas Manufacturing: Costs Related to Electrical works and Piping
Table 17: Syngas Manufacturing: Total Costs Related to Plant Machinery and Commissioning
Table 18: Syngas Manufacturing: Working Capital Requirements
Table 19: Syngas Manufacturing: Total Capital Investment Required
Table 20: Syngas Manufacturing: Total Production Cost
Table 21: Syngas Manufacturing: Raw Material Suppliers
Table 22: Syngas Manufacturing: Machinery Suppliers
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